PRSV DesigN
Li-ion Battery design and testing • High Voltage EV platforms • Full EV system integration • Engine Design • Advance battery and Thermal Management • Programme Management •
Global Engineering Consultancy • Advisory
Engine Design and Integration
Engine Thermal Management
Engine design i4, i3, i6, V6, V8
Modular Engine Design
Specialists in High Performance Gasoline/Diesel Engine Design
Torque boosting technologies
Engine Combustion Optimization and cycle modifications
Electrification and Hybridisation (PHEV's and mild-hybrids)
Architecture and Vehicle Powertrain integration
Precise Engineering
From optimized and tailored engineering that is bespoke and confidential to the OEM to integrated solutions, our expertise lies with a wholesome solution provider.
- Engineered simulations
- Design verification and CAE
- Simulated results
- Concept manufacturing
- Part validation
- Supplier management
iPLM and Management
- Strategizing
- Integration
- Delivery
- FMEA and P-FMEA assessments
- Root-cause assessments
- Quality process adherence: ISO and BS 8888
Advance Cell Chemistry
From current Gen1 Li-ion NMC/LFP to Gen3 Soli-state and Gen4 Li-metal batteries
Profiles
We've got a top notch team!
Sanjaat Jain
CTO and Global EV Engineering & Design Specialist
Advance Cell Chemistry
HV battery development; modular architectures
BEV, EV-TOL and EV Charging Infra
HV EV platform (1500V+) development
Engine Design & Integration Tech. Specialist
Vehicle Thermal management Specialist
IMechE National Council Member
Youngest Chartered Engineer in the UK
Published Researcher
What We Do
Our projects, features, solutions, clients' programmes.
Thermal Management
With stringent EU6 emission legislation and drive for efficiency enhancement, we have developed a whole-Powertrain "thermal-wrap" solution that retains energy for engine operation condition for up to 12 hours to reduce the cold-start and pumping losses and maintain the optimum lubrication.
Switch able cooling systems
Hybrid Lubrication system
Continuously variable pumps
Benchmarking
Our competency lies with high-performance engine technologies and their integration into production engine. Advance boosting systems, emission control technologies, fuel-economy enhancement systems, water-injection system and e-boosting are some of these designs currently being worked with clients.
Engine Development and Vehicle Testing, DV
Engine design simulations for friction reduction, efficiency enhancement, optimized manufacturing and for future emission legislation adherence.
Hybridisation, BEV's and PHEV's
Development of high voltage architectures 48V system up-gradation and higher voltage architectures. Development of EV technologies and strategies.
Management of thermal performance and cooling systems for battery integration and management. Performance battery systems and fast charging systems.
DC-DC convertors, motors and invertor systems on existing powertrains and for PHEV systems, supplier management for battery systems and for solid-state battery technologies.
Power management and optimisation.
Commercial and Supplier Management
Global sourcing and supply chain management
Localisation and Cost optimisation for a global manufacturing footprint
Managing supplier bases in Asia, Europe and americas
Managing OEM and Tier1/2 relationships
Vital Market and manufacturing insights
Market Research and Insights
Global market research and trends
Insights into materials, manufacturing and research-driven outputs
Governance and Legislation driven changes
Future-ready strategy and product definition
Architecture planning and product definition
Core Competency
From simulation to design, programme management to manufacturing and concept development to iPLM, we provide an all-encompassing service.
Programmes' Delivery
Projects Delivered
- Bentley Diesel V8 High Performance Triple-Turbo Engine
- Bentley V8 and W12 Gasoline engines
- Audi V8 and V6 engines, V6 PHEV powertrain
- JLR AJ200: I6 Ingenium Engine (Diesel and Gasoline)
- JLR AJ200: I4 and I3 Ingenium Engine (Diesel and Gasoline)
- JLR 3.6L V8 Turbo Diesel and 3.0L V6 Gasoline
- JLR AJ133 5L V8 Supercharged Engine
- Ford 1.L Eco-boost and Sigma Engines (Turbos and Hot-end)
- Perkins Engines Tier 4 Final (Cost Reduction GBP 800, 000, Fuel System, lubrication and Cooling)
Design and Simulation
With our experience with multiple clients,programmes and projects successfully delivered, we are a leading consultancy for engine concepts, design and validation.
Services Offered
- Individual component design.
- CAD: Catia V5 & V6, Pro-E, Creo and AutoCAD
- Sub-system design and integration
- Complete engine concept design.
- Analysis – FEA, CFD, 1D simulation, valve-train simulation etc.
- Flow analysis with Flowmaster
- RadTHERM Thermal Analysis
- Structural integrity analysis with AnSYS
- Flow analysis and simulations
- Combustion optimization
- Prototype manufacture – small components through to major castings.
- Prototype engine assembly.
Manufacturing On-demand & Concept Manufacturing
Customized Design. Tailored Manufacturing
Design verification concepts
CAD, CAE, DFM, Rapid-prototyping
3D Printing
Assembly assessments
OEM validation
Series manufacturing
Cost and Quality management
Supplier management and Global part sourcing
Projects and Expertise
- Thermal Management and Vehicle Integration
- Thermal Validation
- High performance engine design and system integration
- Powertrain design and simulation
- Emission control technologies
- Engine homologation and certification for global markets
- Boosting technologies
- Performance upgrade
- PLM and programme management
- Operational Management
- Electrification and management of battery-tech
- Hybridising and PHEV integration of powertrains
Whole Engine Design
Twin Turbo, V8 TDi, V8 Supercharged, e-boosted High Performance Engines
Engine design and powertrain integration for common platform acceptance and for multiple vehicle architectures.
Development of new engine concepts
Boosting technologies and P&E assessment
Thermal Encapsulation
PU Parts
- Composite parts
- CRP (carbon-fibre reinforced plastic) engine covers
- Poly-Urethane moulded parts
- Heat Shielding
- Thermal management products
- Infra-red Thermal profiling for CAE validation
Clients
Clients
JLR SVO Division
Jaguar Land Rover Engine Engineering
Audi Powertrain, Neckarsulm
VW Strategy Board, Wolfsburg
Bentley Engines, Powertrain
Ford of Europe, Engine Design
Caterpillar Inc. IPSD Division (industrial Power Systems)
Perkins Engines
TATA Motors Ltd.
Maruti Suzuki India Ltd.
Clients
Automotive Clients
JLR SVO Division
Jaguar Land Rover Engine Engineering
Audi Powertrain, Neckarsulm
VW Strategy Board, Wolfsburg
Bentley Engine Powertrain
Ford of Europe, Engine Design
Caterpillar Inc. IPSD Division (industrial Power Systems)
Perkins Engines
TATA Motors Ltd.
Maruti Suzuki India Ltd.
Advisory
Consulting and Technical Advisory to leading Global Investment and Stategic groups
P.E. & Sovereign Wealth Funds
Established & recurring expert with global investment funds, private equity, hedge funds as well as sovereign wealth funds.
Advisor to GIC, ADIA, Tamesek, etc.
Big 3 Advisory
Advising Big 3 on multiple technologies ranging from Decarbonization, regulatory, technological development and TCO
Due diligence, Technology validation, TCO & scalability
Developing and managing multiple projects for Big 4 on global consulting, technology proof of concept, investment advisory, TCO, ROI and scalability
